My current research interests are in the
rheology and processing of complex fluids,
including polymer melts and solutions as
well as carbon nanotube and nanoplate
polymer composites. One of the most
difficult challenges in rheometry is the
measurement of extensional viscosities. This
material property is of fundamental
importance in many polymer processing
operations, including fiber spinning, blow
molding, and injection molding, and in a
variety of phenomena including turbulent
drag reduction, jet stability, and
anti-misting. Four extensional rheometers
based on techniques of fiber spinning,
stagnation point flow, contraction flow, and
filament stretching have been developed in
our lab to measure the extensional
viscosities of complex fluids. Using these
rheometers we are addressing the following
important questions. Are extensional flow
properties the additional information needed
to characterize the behavior of viscoelastic
fluids? Can existing constitutive equations
properly describe both shear and extensional
material functions of viscoelastic
fluids?
My research group is also studying the
dynamics of gas bubble penetration through
viscous and viscoelastic fluids. This
problem has practical applications in
gas-assisted injection molding, enhanced oil
recovery, thermoset composite |
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processing,
and a variety of coating processes.
Gas-assisted injection molding is a novel
process which involves the partial injection
of polymer melt into a mold cavity, followed
by injection of high-pressure gas. The gas
penetrates through the viscous polymer melt
and hollows out the interior of the mold
cavity.
This process is capable of producing
lightweight, rigid plastic parts with improved
surface quality. The effects of processing
conditions and polymer rheology on gas
penetration through the molded part are being
investigated. Fundamental free surface flow
studies are also being conducted to determine
how bubble dynamics are influenced by
viscoelasticity and non-isothermal flow
behavior. Computational fluid dynamics are
being used in conjunction with experimental
studies to determine the important physics
required to determine bubble shape and
hydrodynamic coating thickness.
Other areas under investigation include
transport problems involving void formation
and removal in thermoset composite processing,
thin-wall injection molding, microcellular
foam processing, polymer nanocomposites,
microfluidic devices, and development of
biocompatible polymers.
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